Comprehensive multi-location intervention focusing on value stream restructuring, cell formation, labour balancing (direct and indirect), improving production cell design, rapid changeover, elimination of capital expenditure needs, introduction of visual controls and energy savings.
- Project timeline: 35 weeks
- Project cost: $327,995
- Project savings: $1,423,557
- Return on Investment: 4.3
Modified Automotive Mold and Finish Area
| Before | Planned | Actual Result | HC Reduction | |
| Staffing | 20 | 11 | 10 | 10 |